Category Archives: Space

Concrete Evidence

It would seem that my post yesterday (and my Fox column) were quite timely.

I’ve often discussed the chilling effect that regulatory uncertainty can have on investing in private space transportation efforts. Usually, I mean that in the sense that it makes investors hesitant, or reduces the potential pool of them. But you can’t get a more clear cut case than what happened yesterday, when Dennis Tito testified to a Congressional panel, with no ambiguity, that he’s ready to invest, and the only thing preventing him from doing so is fear of the FAA.

I hope that they’re listening.

[Update at 8:57 AM PDT]

The testimony is now on line.

Here’s Tito’s. Key graf:

Please understand me: I am not looking for government funding or technology. I don’t need an investment tax credit or a loan guarantee. I’m not even looking to escape the regulations under which other space transportation companies operate. But I would like to know which government agency, and which set of regulations, will oversee this new industry.

You see, I am willing to risk my money on a technical concept and a team of engineers. I am willing to risk my money on the customers actually showing up. And I am willing to risk my money competing against other companies in the marketplace. But I am not willing to risk my money on a regulatory question mark, on waiting for the government to decide who can give me permission to get into business, and what the regulatory standards for my business will be.

For an excellent tutorial on the history of aviation and launch regulation, and the differences between the two, I also encourage you to read the testimony of Jeff Greason, head of XCOR.

The key point is that the mature aviation industry’s goal is to protect passengers and cargo. At the state of development of launchers, we must be prepared to accept much higher risk to (informed) first and second parties, and focus regulations on protecting third (that is, otherwise uninvolved) parties on the ground, as required by the Outer Space Treaty and common sense.

Elon Musk (founder of Paypal, and now President and owner of SpaceX) also has some useful thoughts, with some specific recommendations for making government ranges more user friendly, and with an optimistic outlook for the industry based on his internet experience:

It is worth noting that the perspective I bring to the launch vehicle industry is drawn from a particularly Darwinian experience in the business world, having founded and helped build two successful Internet companies in Silicon Valley. Seldom have we seen a faster moving, more voraciously competitive business environment or one with more tombstones. However, for all the problems associated with that era, the rise and fall and perhaps rise again of the NASDAQ, it is easy to forget that the vast majority of the monumental work required to build what we know as the world wide web was done in less than a decade.

If you doubt that we can possibly see such progress in space access, please reflect for a moment that the Internet, originally a DARPA funded project, showed negligible growth for over two decades until private enterprise entered the picture. At that point, growth accelerated by more than a factor of ten. We saw Internet traffic grow by more in a few years than the sum of all growth in the prior two decades.

John Kutler’s testimony is worth reading as well, providing the perspective of the institutional investment community. Summary: they’re not ready to jump into this yet, so the startups will have to continue to rely on angels for a while.

Finally, read the testimony from Futron on their space tourism market research study.

As I said, I hope that Congress was listening carefully.

Speaking Truth To Power

The Houston Chronicle has been running a very good series of articles this week on the mess that is our manned space program.

Too often, press accounts of the space program are either breathless and unquestioning regurgitations of overhyped NASA Public Affairs Office releases, or at the other extreme, dark exposes about activities of minions of the military-space industrial complex, plotting to enrich themselves at the expense of the downtrodden taxpayer and/or carry out secret space missions that will continue to make the rest of the world toiling slaves of the Amerikkkan Empire (TM).

Refreshingly, authors Tony Freemantle and Mike Tolson set just the right, sober tone, and considering that it’s the hometown newspaper for NASA’s Johnson Space Center, they, along with their paper, are to be commended for their willingness to tell stark truths, and to provide a history of the program untainted by local boosterism.

On Sunday, the thirty-fourth anniversary of the first moon landing, they provide the setting–NASA is at a crossroads in the wake of the Columbia loss.

I was encouraged by the fact, as reported here, that many are starting to realize that there is much wrong with the program, far beyond mere vehicle design. I’ve long been agitating for a serious national debate over the purposes of our civil policy, and if this article is correct, that may finally be happening:

“The Gehman report will mark the moment which will be noted in history as before and after,” predicted U.S. Rep. Dana Rohrabacher, R-Calif., chairman of the House Subcommittee on Space and Aeronautics. “After the report comes out, everyone will be committed to charting a new direction for the program that will have discernible goals.”

Of course, that debate should be an informed one, and I would accordingly encourage everyone involved to read Monday’s installment, which provides a great summary history of the space shuttle. Tuesday’s installment describes similarly the history of the space station. Together, they give a good insight into how each program is dependent the other, not just technically, but in terms of institutional support–the shuttle was needed to provide a means of getting to space station and an excuse to build it, and the space station was needed to provide something for the shuttle to do.

A much better station could have been built, and much more quickly, had that been the goal, by developing a shuttle-derived heavy lifter. The costs of doing so would have been trivial in comparison to the cost savings. But to do so would have been to admit that the shuttle wasn’t all that great for building space stations, ostensibly one of it primary purposes. So we spent at least an additional decade in construction, and arguably two (we could have had a fully-capable shuttle-derived station in the late eighties, and the current one isn’t yet complete), to get a far inferior product.

But of course, building a space station wasn’t the goal–having a space station program, that employed lots of people, was. I hope that, in the weeks leading up to the release of the Gehman report a month from now, there will be many more articles like this in the broader press, and that we can establish the basis for a long-needed national debate on not just the means, but the purposes, of our manned space program. And according to this article, the people seem to agree.

Certifiable

I wrote three weeks ago about overburdensome regulations potentially shutting down the model rocket community.

The problem extends beyond hobbyists. While it’s important for our long-term future in space to continue to nurture budding space engineers, there is a more immediate problem. Here’s an interesting article that describes the confused situation with respect to regulation of suborbital space transports.

This is a hot subject in the news right now, with the growing excitement about the X-Prize and the fact that people are now investing in commercial suborbital passenger vehicles. And it’s a good article, but probably in the interest of brevity, it glosses over some of the history necessary to really understand the issue, and why Burt Rutan is still potentially gumming up the works, though he’s at least conceded that he needs a launch license from FAA-AST to fly his vehicle and win the prize.

From the article:

Permission to fly the proposed suborbital crafts in the United States rests at the Office of the Associate Administrator for Commercial Space Transportation (AST), an arm of the Federal Aviation Administration (FAA).

Established in 1984 as the Office of Commercial Space Transportation in the Department of Transportation, AST was transferred to the FAA in November 1995.

That’s part of the problem. The enabling legislation for that office, the Commercial Space Transportation Act of 1984, didn’t require that it be under the FAA–that was a policy decision made (for reasons that remain obscure, at least to me) by the Clinton administration. That administration made a number of disastrous decisions with regard to space (e.g., the X-33 program, Russianizing the space station, putting NASA in charge of the development of reusable launch systems) and this was one of them.

Here’s the problem.

The aviation industry is a mature one. The regulations that regulate it evolved along with it, allowing it to develop over the past several decades. Very few of them existed at its infancy, back in the late 1920s and early 1930s. If they had, it’s likely that the industry would have been stillborn, because they would have been much too stringent for companies still trying to figure out what worked and what didn’t.

And in fact, some have argued, with some merit, that the regulatory regime in place for commercial aircraft has actually held back progress in aviation even today, because the regulations are aimed at conventionally-designed aircraft, which leaves little room for innovation. In fact, the experimental aircraft category, in which Burt Rutan swims like a fish in the ocean, has been the main force in allowing visionary engineers to try new things without either being shut down by the regulations or the litigation attorneys.

At this date, early in its development, no one knows how to properly regulate a (non-expendable) space transportation industry, because no one has any experience with doing so, either from the standpoint of the regulator or the regulatee.

As long as the regulating authority remains within the FAA (charged with regulating aviation), there will be an ongoing danger of overregulation. Those who wrote the language for the 1984 Commercial Space Transportation Act recognized this, and deliberately put the office that would regulate space transportation independently within the Department of Transportation, rather than the FAA (an agency also within that department).

There were two reasons for this.

First, because doing so would give it more preeminence and clout–it could report directly to the Secretary of Transportation, rather than having to get its viewpoints heard through an insulating layer of the head of the FAA.

Second, because (also as already described) the modern FAA, had it been in place during the golden age of aviation, would have preempted the modern aviation industry.

Now here’s the problem. While Burt seems to be at least now pretending to go along with the program, this part is disturbing:

Rutan said that their initial concern is that AST considers no distinction between research flight tests and certification for commercial operations.

“Until this is done, we believe there will not be a proper environment to allow proof-of-concept research, and may result in the real progress being made by foreign competition,” Rutan said.

“I want to be sure it is clear that we have no current disagreement with AST on what the requirements should be for certification of commercial space operations,” Rutan said. “As we have found with our many previous aircraft development programs, it is helpful to understand certification requirements in order to best structure an initial research test program.”

This, of course, is exactly the issue. Burt continues to consider this an extension of the current aviation model, in which spacecraft will be “certified” by the FAA.

Here’s the rub. FAA “certification” has a very specific, and expensive meaning. The gauntlet through which an aircraft has to go to attain this vaunted imprimatur is well understood in the aviation community. However, it is so expensive (it can increase development costs by at least an order of magnitude) that it is in fact a barrier to entry to new players in the business, which is one of the reason that it’s supported strongly by existing entities.

On the other hand, it is currently meaningless under the FAA-AST launch licensing procedures–there is no certification regime for spacecraft, passenger or cargo. So it’s not clear at all what Burt is saying here. It’s not currently possible to “structure an initial research test program” around certification requirements, because they don’t exist, and (if we’re lucky) won’t for a long time, until we have developed experience with this new flight regime via vehicles such as the one that Burt is developing.

Perhaps what Burt means is that they make no distinction between flight test and operations for licensing purposes, and this may in fact be the case, since their licensing procedures for reusable vehicles are still evolving.

Unfortunately, confusion such as this, and the potential danger of industry-killing overregulation, is likely to persist as long as the office that licenses launches remains within the FAA. A good first step toward clarifying the situation may very well be to reverse the mistake of the previous administration, and set it up once again as a separate office within the Department of Transportation, as Congress originally intended.

Let us hope that the administration has the wisdom to consider doing so, or that Congress might direct it in this year’s relevant legislation. With the money for the X-Prize finally raised after many years, it would be a tragedy and a travesty if it all ends up being for nought because of regulatory confusion.

Lunar Leisure World?

Joshua Elder wants to see the Moon become a retirement community.

It’s possible, though I suspect that it might even become a desirable location for the working class as well, depending on how bad things get down here from a tax and freedom standpoint. There’s nothing in this piece that wasn’t true a decade ago, though, and he seems a little overenamored of particular technical solutions (e.g., single-stage-to-orbit).

As is often the case, it started off a round of comments arguing about the best way to build space transports, and how it’s expensive to get into space because of the “physics” (which reminds me–I found a nice page the other day that thoroughly debunks this notion, and provides a good FAQ as to why space access is currently expensive).

The real point is that we have to get private enterprise on the case to figure out the best way, rather than arguing about it on the internet, and once we do, it will become apparent what the best uses of our off-world locales and resources are as well.

The year 34 AE (After Evoloterra)

Five hundred million years ago, the moon summoned life out of its first home, the sea, and led it onto the empty land. For as it drew the tides across the barren continents of primeval earth, their daily rhythm exposed to sun and air the creatures of the shallows. Most perished ? but some adapted to the new and hostile environment. The conquest of the land had begun.

We shall never know when this happened, on the shores of what vanished sea. There were no eyes or cameras present to record so obscure, so inconspicuous an event. Now, the moon calls again ? and this time life responds with a roar that shakes earth and sky.

When the Saturn V soars spaceward on nearly four thousand tons of thrust, it signifies more than a triumph of technology. It opens the next chapter of evolution.

No wonder that the drama of a launch engages our emotions so deeply. The rising rocket appeals to instincts older than reason; the gulf it bridges is not only that between world and world ? but the deeper chasm between heart and brain.

— Sir Arthur C. Clarke (L’Envoi)

Remember, and celebrate.

[Update at 3:05 PM PDT]

There’s more at Winds of Change, including Jews in space…

Millionaires Queuing Up For A Ride To Space

The competition to ride into space, as well as to provide rides, is heating up. According the linked article, Space Adventures had a little soire in London to show off potential services to well-heeled clients, and it does indeed look as though (assuming that NASA gets the Shuttle flying again), there will be a purely commercial space tourism mission coming up. And also according to the article, Richard Branson would like to lose his space Virginity.

There’s also a continued shift in perception underway:

…not everyone with an interest in British space exploration was excited about the prospect of the UK’s first space tourist. Professor Colin Pillinger, the Open University scientist leading the Beagle 2 project to Mars, was among them.

“I’ll believe it when I see it,” said Professor Pillinger. “I doubt very much whether Nasa will let people just drop into the International Space Station for a cup of tea.

This kind of snooty dismissal is not atypical of responses from space science types. But what’s different is the next quote from him, which shows that at last, he and his colleagues may be starting to get it. I should also note that he doesn’t know what he’s talking about, because in fact NASA has done just that, twice.

“The only possible benefit I can see from all this is that if more people are going into space, rockets will become cheaper for the rest of us.”

Exactly. That’s the point.

And that should be benefit enough for you, if not for those of us who want to go, so maybe you’ll at least stop poo-pooing it?

The Flight Director’s Nightmare

Ever since the Shuttle first started flying, and perhaps even before, I’ve often thought about a nightmare scenario. I’ve even thought about writing a SF short story, or even full-length novel about it, except that I can’t (intentionally) write fiction (though some would say that I do it often in my attempts to write non-fiction).

A Shuttle launches. Once they attain orbit, it is discovered that they have damage to the tiles that will not allow them to safely enter. In the real world as it existed in the early nineteen eighties, this would be a soul-torturing dilemma, and one that would likely be ultimately passed up to the President. Here’s the problem. The Shuttle doesn’t have enough consumables to last long enough to launch another one to rescue them. The Soviets might be persuaded to launch a couple Soyuz’s, but it’s not clear if they can do it in time, either, and there’s no way to dock them (though early on, they had the “rescue ball concept” for transfer).

But assume as a given that they cannot be rescued (which really did correspond to reality). They only have two choices. They can cross their fingers, pray, or do whatever non-technical things they wish to maximize their chances, and attempt to come home anyway, or they can run out of air on orbit (or choose some faster way to go), and the vehicle becomes a flying tomb, to be either repaired and retrieved later, or reenter in a few weeks. The ethical question, related to this post, is should we destroy the vehicle in a futile attempt to save the crew, or should we sacrifice the crew, who will die either way, and at least attempt to salvage the vehicle? How do the politics play? How does the public react? To make it more interesting, assume that there really is a credible capability to do such a repair and retrieval–that the vehicle really can be saved, and that the crew really cannot.

Now realize that we just averted this scenario in real life only because of the ignorance of Mission Control about the true situation. Is it possible that the tile damage was ignored partly out of (perhaps unconscious) wishful thinking, because the alternative to ignoring it was to face exactly that ethical dilemma and public-relations nightmare? The only difference is that the likelihood of repairing the Orbiter is small. But depending on the level of damage, it might have been larger than the prospects for a safe entry.

One more consideration. If this had been an ISS mission, the crew would likely be alive today, and wondering what to do with a broken orbiter. It’s likely that the damage would have been viewable, and even apparent, when approaching ISS, and the crew would have been able to use the station as a safe haven. But once they launched into an inclination different than that of ISS, if it turns out to be true that the tiles were fatally damaged on ascent, then their fate was sealed, as was their inability to know about it.

All of this, of course, points up the folly of the space policy that we have had in place for the past thirty years, in which we have a single, fragile, unresponsive system to get people to and from space.

History Repeats

I know very little about what happened (even less than many of you, probably), because I just got up and heard the news. I got a phone call this morning from a friend on the east coast.

Like Challenger, this was not a survivable accident. There is no escape system in the Shuttle, for sound engineering reasons.

First my condolences to the friends and family of the crew, and to the nation of Israel, which has suffered so much during the past few years. It has to be a tremendous blow.

I hate to talk about good news/bad news in a situation like this, but let’s just say that it could have been worse.

In the “it could have been worse” category, of all the vehicles to use, Columbia was the least valuable, because it was the oldest in the fleet, and the heaviest. For this reason, it was rarely used for ISS missions, because its payload capability was much less (which is why it was being used for this non-ISS mission).

Also, at least the mission was completed before it happened.

Because it was the oldest bird, if it happened as a result of a simple structural failure (e.g., keel or spar), that would have been the most likely vehicle to which it would occur. On the other hand, that would only explain it if it were a consequence of age. If it’s cycle fatigue, I’d have to go look it up, but I don’t know if Columbia had more flights under its belt than the rest of the fleet.

WARNING: RAMPANT SPECULATION AHEAD

Here are the possibilities off the top of my head.

Terrorism: possible, but unlikely. If it were, it was a result of sabatoge–not being shot down. It would be difficult for us to take out such a target under those conditions (though the missile defense system under test could probably do it). No one else has such a capability, as far as I know. If it were sabatoge, it could have been something done to the vehicle before it left the ground, either a pressure-sensitive detonation (e.g., something that arms itself when it goes into vacuum, and then goes off when it senses atmospheric pressure again). This seems too sophisticated for Al Qaeda. It could also be simply sawing through the wing spar before the flight, because most of the stress on that member occurs during entry.

Failure of TPS: It could be that it lost some tiles during ascent–sometimes ice falls off the ET during launch, and it could have taken some out in a critical area, perhaps along the leading edge of the wings. Since this flight didn’t go to ISS, no one would have necessarily seen the damage from outside the Shuttle. This would result in burnthrough of a wing, which would quickly propagate through and then tear it off, after which the vehicle would break up from aerodynamic pressure.

I just heard the CNN announcer say that the airframe was “certified” for a hundred missions. Certification is not really the right word. “Designed to meet the requirement of” would be more accurate. Certification would imply that we had sufficient experience with such things to know that it was really capable of that, and we simply don’t.

Next theory, as I already mentioned would be structural failure due to age or cycles. I think that the primary structure is aluminum (though the spar and keel may be titanium–I don’t recall for sure). I wouldn’t think that this is a likely failure, but it’s certainly possible.

The last one I can think of (other than alien attack), would be a loss of the attitude control system (either the flight computers, or an RCS valve stuck open, or an actuator problem on a control surface) which would result in a bad orientation, which again could cause aerodynamic breakup.

OK, one more. Somehow the hypergolics in the OMS/RCS system mixed and caused an explosion.

All of these seem unlikely, but it’s probably one of them.

What does it mean for the program?

Like Challenger, it was not just a crew that “looked like America” (two women, one african american) but it also had the Israeli astronaut on board, which will have some resonance with the war.

Instead of happening just before the State of the Union, it occured three days after. It also occured two days before NASA’s budget plans were to be announced, including a replacement, or at least backup, for the Shuttle.

The fleet will certainly be grounded until they determine what happened, just as occurred in the Challenger situation. Hopefully it won’t be for almost three years. If it is, the ISS is in big trouble, and it means more money off to Russia to keep the station alive with Protons and Soyuz. The current crew can get back in the Soyuz that’s up there now. They will either do that, or stay up longer, and be resupplied by the Russians.

The entire NASA budget is now in a cocked hat, because we don’t know what the implications are until we know what happened. But it could mean an acceleration of the Orbital Space Plane program (I sincerely hope not, because I believe that this is entirely the wrong direction for the nation, and in fact a step backwards). What I hope that it means is an opportunity for some new and innovative ideas–not techically, but programmatically.

Once again, it demonstrates the fragility of our space transportation infrastructure, and the continuing folly of relying on a single means of getting people into space, and doing it so seldom. Until we increase our activity levels by orders of magnitude, we will continue to operate every flight as an experiment, and we will continue to spend hundreds of millions per flight, and we will continue to find it difficult to justify what we’re doing. We need to open up our thinking to radically new ways, both technically and institutionally, of approaching this new frontier.

Anyway, it’s a good opportunity to sit back and take stock of why the hell we have a manned space program, what we’re trying to accomplish, and what’s the best way to accomplish it, something that we haven’t done in forty years. For that reason, while the loss of the crew and their scientific results is indeed a tragedy, some good may ultimately come out of it.

I’m driving back down to LA today, but I’ll have some more thoughts this evening or tomorrow, particularly as more details emerge.

[Quick update before I leave, about 9:25 AM]

Someone in the comments section asks if the vehicle will be replaced. No, that’s not really possible-much of the tooling to build it is gone. It would cost many billions, and take years, and it’s not really needed at the current paltry flight rate. Assuming that they have confidence to fly again after they determine the cause, they’ll continue to operate with the three-vehicle fleet, until we come up with a more rational way of getting people into space, whatever that turns out to be. Unfortunately, because it’s a government program, I fear that the replacement(s) won’t necessarily be more rational…

[One more update at 9:49 AM PST]

Dale Amon has posted on this as well. To correct a couple of statements regarding me, however–I’m arriving in LA tonite–I’m leaving San Bruno this morning, and driving down.

And I never worked on the Shuttle directly. I worked for Rockwell, but in Downey, not Palmdale, and on advanced programs and Shuttle evolution, but not on the main Shuttle program itself.

[OK, one one more before hitting the road, at 10 AM]

Donald Sensing says in the comments:

I have read and respected this blog as long as I’ve been blogging. But today, Rand, I am sorry to say you blew it: “. . . but let’s just say that it could have been worse” and etc.

I just don’t give care about all that. This kind of “analysis” is not relevant at this point. It doesn’t matter. This is a human tragedy in which seven brave men and women violently died.

The social context of these deaths, and the publicly spectacular manner of their deaths, raise the tragedy beyond the personal to a different level. This sad event is a “meta-event,” whose significance is not quantitative (seven dead) but qualitative, striking close to the core of certain aspects of the American national identity. So it does not matter that Columbia was the oldest, or that its mission was completed (and the mission’s cost money wasn’t wasted) and all the rest. At least, it does not matter now, and it may not ever matter, even to NASA. The human scale of the tragedy far outweighs the technical scale.

Donald, thanks for the comments, but with all due respect, I disagree, and that kind of attitude is exactly why the manned space program has been such a disaster for so long. As long as we elevate the humans over the hardware, and emotions over rational discussion, we will never make significant progress in this frontier.

People die on frontiers, (and even in non-frontiers–more died in traffic accidents in the past twenty-four hours than have died in space since we first started going there) and if we can’t accept that, then we have no damned business being there.

I’ll expand on that in a post later this weekend. In fact, it may be the subject of a (perhaps coldhearted, to some) Fox column.

Look Ma, No Pilot!

[Warning, long space policy post]

That seems to be NASA’s current attitude, and just one more reason that the Space Launch Initiative program should be hauled up to the top of the Vehicle Assembly Building at the Cape and hurled off the roof.

They’re proposing (as was the case with X-33) that the new launch system be designed to be flown unpiloted, and have a separate, separable crew module when it has to carry people.

This notion of manned vs. unmanned launchers contains many myths. Even people who are supposedly expert often don’t quite understand the issues involved.

One of those myths goes back to the Challenger disaster. Prior to it, Shuttle had been taking up commercial satellite payloads, as part of NASA’s efforts to get the flight rate up, and thus reduce their per-flight costs. This had the incidental effect of severely damaging, and in fact almost destroying, the nascent commercial launch industry at the time, since the private developers were competing with a government-subsidized system.

After the Challenger disaster, an edict was laid down that Shuttle would no longer fly commercial payloads. As is usually the case when the government does the right thing (banning commercial payloads which were injuring the commercial launch industry), it was for entirely the wrong reason. The rationale was, instead, that “never again should our brave astronauts risk their lives doing things for which they’re not required” (launching satellites).

The thinking here is that since commercial satellites can be launched on unmanned launchers, they should be launched on unmanned launchers. Never mind the fact that Shuttle launches are rarely single purpose, or that the costs may be lower (though in fact they weren’t really–only the price was). At the heart of this thinking, of course, is the notion that spaceflight is dangerous, and intrinsically so. So since any human spaceflight is risky, we should restrict it to those purposes for which it is required that humans be aboard.

This would be a reasonable enough position, if it were true that a) spaceflight is inherently dangerous and that b) having humans aboard doesn’t increase the probability of a successful mission.

Now for Shuttle, both of those assumptions may be valid, though for assumption (b) there were a number of cases in which crew checkout of the satellites prior to deployment might have been the difference between success and failure, even more so if the mission were designed with this capability in mind.

But there’s no reason to think that it will be true for any future space transport.

Despite this, as always, the generals are fighting the last war, and NASA thinks that one of the problems with the Shuttle was that it was designed to fly crew on every flight, and are thus incorporating that “lesson” into the SLI program–by designing it to be capable of unmanned operation.

There is another factor that drives this decision. It’s called “man rating.” This is a concept that everyone who is familiar with space programs thinks they understand, and that very few, in fact, do. The myth here is that vehicles designed to carry people are intrinsically more expensive to design, build and operate, because they are “man rated.” Now in the case of the next-generation Shuttle envisioned by NASA, even without a crew, the vehicle will still have to be “man rated,” because it’s meant to carry passengers in a separate module in the payload bay, so they won’t get the cost savings that conventional thinking would indicate by not “man rating” it.

But the very notion that a space transport, even one that carries pilots and passengers must be “man rated”, or that it will cost more than one that doesn’t carry crew or passengers, is yet another myth.

To understand why, it’s necessary to understand what man rating really means, and why it’s therefore inapplicable to the new launch systems envisioned. And in fact, here’s a shocking bit of news, to people who don’t fully understand the concept–the Shuttle is not man rated.

A couple of years ago, I posted the following contribution (with some minor edits) to an FAQ over on sci.space.policy, which set off a rousing two-hundred-plus post thread/debate, but not one that ultimately changed my basic thesis.

Q: What is man rating, and what are its implications for the cost of designing, manufacturing, and operating a launch vehicle?

A: Man rating is a process by which design and operations of an expendable launch vehicle are analyzed and, if necessary, changed to reduce the chances of injuring or killing any person who might use it for transportation, relative to its design and operations prior to such analysis and modification.

It evolved as a practice in the 1960s, when, in our hurry to get to the Moon, we used existing ballistic missiles as the basis for our launch systems, rather than develop new space transportation systems from scratch (the Saturn was an exception to this).

The premise was that because these systems were designed to be used only once, and would be used en masse and redundantly (to lob warheads at folks to kill them and break their stuff), their individual reliability was sacrificed to a degree, in the interests of globally minimizing the overall cost. The reliability of the individual launch systems that resulted from this philosophy was deemed unsatisfactory for putting people on top of them (even for the early astronauts, who were test pilots at Muroc and Pax River, and riding on top of a tested guided missile was probably the safest thing that they’d ever done in their interesting careers).

Without getting into detail, it involved improving the reliability of the missile by using higher-quality components, adding in redundancy and testing in critical subsystems, getting lots of signatures, and ensuring that there were ways for the astronaut to semi-safely abort from a launch gone bad (in the words of Mitchell Burnside-Clapp, President of Pioneer Rocketplane–“attempted suicide to avoid certain death”).

What does it not mean? It does not mean having systems/subsystems that permit people to be carried on board, such as cockpits, and life support. A man-rated Titan remains man-rated without the Gemini capsule that goes on top of it.

It also does not mean federal certification of a vehicle to allow it to legally carry passengers, which is more about testing and paperwork than about vehicle design per se.

This tradition continued into the development of the Shuttle in terms of design philosophy, though because large portions of the system were reusable, it started to lose some of its meaning.

The Orbiter itself is fully reusable (albeit with high maintenance costs–some would characterize it as “rebuildable” rather than reusable). And in fact, I am going to surprise (some) people here and say something good about the Shuttle, or, at least about the Orbiter.

It is a damned reliable vehicle.

It has never had or caused a catastophic failure. It has rarely caused a mission failure, most of which are caused by failures of the payloads themselves. In fact, perhaps someone can correct me, but I cannot think of a single instance in which a mission failed because of an Orbiter system/subsystem (other than vague recollections of some being somewhat shortened due to fuel cell or APU or similar problems). The one case where we had an on-board propulsion problem was caused by a faulty sensor, and the vehicle still made orbit.

The single event where we lost an Orbiter was due not to the Orbiter, but to one of the semi-reusable ballistic missiles that we had attached to it. Thus, I don’t count it against Orbiter reliability.

In that spate of delays where the system was shut down in the late 1980’s and early 1990’s for hydrogen leaks, this was again a feature of the fact that we were crossfeeding from an expendable system–it had little or nothing to do with the Orbiter design per se.

Shuttle should thus give us great confidence that fully-reusable space transports can indeed be quite reliable. In fact, based on its performance to date, it should be clear that reliability is not the issue for a reusable launch system, as long as we have adequate performance margins. The only issue is cost of operations and turnaround, which cannot be addressed with the existing Orbiter–they will require a clean-sheet design.

For all this reliability, each Orbiter cost on the order of two billion dollars, and now would require several years of time to replace (with additional billions for reclimbing the learning curve and retooling). We only have four of them, and they are *all* needed to keep to scheduled plans.

Now for a thought experiment for those who are worried about “man rating” space transports. Ignoring the crew module (which as I said, is not relevant to whether or not the Shuttle is “man rated”), I challenge anyone to tell me how the Orbiter would be designed or manufactured differently, in terms of reliability or capability to deliver payloads, if it didn’t carry crew on board.

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My point is that a reusable vehicle represents a significant asset in itself, and that it has to be reliable, regardless of whether it has a crew, and regardless of the value of its payload, even human payloads.

Now, as I said, this is a secondary issue in the case of the intended output of the SLI program, because it’s meant to be a Shuttle replacement, and must of necessity be capable of carrying people.

But I will argue that, for a space transport, a piloted vehicle will be lower cost, and more reliable, than an unpiloted one. Were it otherwise, Fedex would automate their aircraft and remove the crew.

There are a couple reasons for this. When things go bad, there are some situations in which having a pilot on board will allow the vehicle to be saved. It’s often argued that this could be done remotely, but there’s nothing like being on the scene, and feeling what’s happening, to control a vehicle. Also, a remotely-piloted vehicle is vulnerable to a communications loss in a way that a piloted vehicle is not.

But the most important reason is that the ability to get FAA approval for flights of such a vehicle will go much more smoothly if the flight testing, and flight operations, are performed in a regime with which the regulators are familiar–i.e., piloted aircraft.

There were two potential development paths for space transportation. One was to take existing aircraft, put rocket engines on them, and gradually expand their performance envelope to the point at which they were capable of routinely flying into space. This was, in fact the evolutionary path that we were on in the late 1950s and early 1960s.

However, in our rush to beat the Soviets to the Moon, we short circuited this path, and in fact, cut it off altogether with the end of the X-15 program. Instead, we put men on top of munitions, because they were available, we knew how to build them, and we could do it quickly. As a result, all government-funded launch vehicle development (including Shuttle), has been right down the groove worn originally by Apollo and the early military and NASA unmanned space programs, and we seem to have trouble getting out of it.

The next generation of launch vehicles will arise from the first evolutionary path, which is being picked up again by companies like XCOR, and Pioneer Rocketplane, and some of the X-Prize contenders. NASA and its conventional contractors are institutionally incapable of following such a path–there’s far too much bureaucratic inertia, and this bizarre notion of building an unpiloted reusable vehicle is just more evidence of that.